My love affair with American Flyer trains became official at Chanukah time: December, 1954. I know that it was ’54 because I vividly recall that I was 6 when I received THE set from my parents. I clearly remember setting it up with my father in the upstairs hallway, next to the banister. Looking at some 8 mm films my dad shot a few years later, and having had “only” two engines, one being the great S gauge Hudson, I’m certain (with benefit of a 1954 catalog) that the set was either # K5412T, “The Arrow” or #K5423T “The Mountaineer“. The difference between the two sets is two cars which I had. So, I don’t know if I was given the smaller set that was later supplemented, or the bigger one.
It listed for $27.95 then, and for my parents, even getting it wholesale must have been a tough stretch. I assume that they obtained it at wholesale because they owned and operated a small neighborhood variety store in Kew Garden Hills, Queens, New York City. I used to work at the store and clearly recall making visits with my Dad to one of their housewares distributors (Greenman Brothers or Star Trading---one bought the other, or changed the name) that was an AC Gilbert distributor. Our layout wasn’t a great empire. I knew some kids who had much larger layouts. Those of us who had Flyer often debated and defended its merits to the Lionel kids, who always seemed to be from more prosperous families. Lionel trains were bigger and heavier. They had “Magnetraction”. But, they ran on very unrealistic 3 rail track, and that was always the trump card in our arguments. Neither group seriously regarded the less costly Marx trains, which were sold in my parents’ “Towne 5 & 10”.
By
about 1961 I was under the erroneous impression that I was “growing up”,
so I decided to turn the trains into cash.
My dad sold the trains to another storekeeper from the block on which
their store was located.
Twenty years later
our son Peter was 4 ½. In the intervening years I’d occasionally
encountered toy and model trains and felt nostalgic about them, but never
acted on the feelings. But
Chanukah was again approaching and I decided to make the event of 1954 a
tradition. I hadn’t yet
discovered the netherworld of train collecting, so I didn’t know about the
relative ease with which I could have bought the same kinds of trains I’d
had. So, I decided to buy then
currently made Lionel trains because they were readily available & seemed
sufficiently large and robust to be played with. I certainly didn’t want to hover over Peter, ruining his
fun with concern about the stuff. It
turned out that I’d made a good decision: he reveled in running trains
filled with Smurfs.
Having the trains
around almost immediately re-ignited my interest in them.
I began to read magazines, hang around train stores & meet others
who shared the interest. That led
to my discovering train meets. Peter
and I shared the hobby from our two different perspectives.
The 3 rail layout had
become relatively large and complex, so I’d resisted the temptation to
dispose of it once I’d learned that I could obtain original old Flyer . It
took a long time, but circa 1993 I
eventually stumbled into the esoteric, very short lived 3 rail predecessors to
the S gauge trains that I had when I was a kid.
Because they’re so similar to my childhood trains yet could run on Lionel
type 3 rail track, I immediately fell for them.
For those of you
reading this who know very little about these matters, let me divert briefly
to a discussion of scales, gauges, toys and models.
A scale is the ratio of
size of the model as compared to its prototype.
It can be expressed mathematically.
It also often has alpha and alpha-numeric designations. For example,
the scale of the American Flyer trains that I had in the 50’s was 1:64.
The model was nominally 1/64th the size of the actual piece
it represented. Another way to
express this is 3/16s: 3/16s of an inch on the model represents one foot on
the original.
Gauge represents the
track width, the number of rails, and sometimes, the scale.
So, “O” gauge as Lionel and other companies defined it entailed 3
rails measuring 1 3/8” center to center of the two outside rails.
They rarely made trains scaled to gauge. Having the ratio of
1:48 (1/4” to the foot), such trains required curved track with extremely
large radii (36”). Most of their “O” gauge trains therefore had creatively
distorted perspective: nominally scale height & width, but
disproportionately short lengths.
Models are
essentially scale correct miniature
replicas. Toys have some degree
of simplified features and or compromised scales.
The Flyer trains of
my youth were “S” gauge: 3/16s scale with two rail track measuring 7/8”
center to center. In my opinion, they’re more models than toys because of
their relatively accurate proportions.
So, how could trains
made for 2 rail track 7/8” wide have
been the same size as those made for 3 rail track 1 3/8” wide ?
And, why did they change?
World War Two is an oversimplified answer. The Hybrid Predecessor of “S” gauge was made only from late 1938 to July, 1942, and even more briefly in 1945 and ’46. This is why they’re so difficult to find and so unknown even to most collectors.
A.C. Gilbert, a former Olympic Champion had, by 1938 been very successful for about 25 years with the company that bore his name. Their primary product line was the deservedly famous Erector© set. Aside from offering a now very rare Erector© set in the 30’s (because it was so costly then) that had parts to create a massive, non powered “Hudson” steam locomotive, his company had previously made no toy nor model trains.
The American Flyer Manufacturing Company, located in Chicago had, along with many other toy manufacturers been seriously financially damaged by The Great Depression. At least, by 1937 it was still in business. Ives, a great toy and train manufacturer from Connecticut, had failed and was jointly bought out by Lionel and American Flyer a few years before. William Coleman had decided to sell his company and found a willing buyer in Gilbert, who wanted to get into the model / toy train market. The company’s tooling and inventory were moved to Gilbert’s plant in New Haven, Connecticut. The first American Flyer catalog issued under Gilbert’s ownership was for the 1938 toy season (for sales commencing in late fall, 1937).
The
“Tru Model” trains heralded on the cover were the first HO trains offered
in fully manufactured form (but also offered as less costly kits).
Prior to this. the small scale (named such because it’s half the size
of O scale, with a ratio of 1:96) was used only in kits by other
manufacturers.
Most of the product line was comprised of slightly modified
versions of the previous 3 rail O gauge trains and their related accessories.
Two new substantial O gauge steam engines
(scale sized but not scale detailed---semi scale) were introduced: the
4-4-2 “Atlantic” and 4-6-2 “Pacific”.
However, neither new freight nor passenger cars commensurate in quality
were offered with them.
One
year later, the HO trains had been relegated to the back of the catalog. Their
sales had been extremely disappointing, but at least they weren’t
discontinued. Minor improvements
would be made to them during the next 3 years.
Additional refinements were added to the older trains, which had
remained substantially unchanged since 1935. The improvements included fully
automatic couplers for the freight cars enabling them to be detached by
electrical remote control if lo
However,
the stars of the 1939 catalog were the new, superbly detailed, rather costly,
3 rail 3/16s scale trains and properly scaled accessories.

This scale had been promulgated by a small company, Cleveland
models. They’d offered non
operational kits by 1937. The
new Flyer trains were made of heavy diecast metal.
Because of limitations in the designs of the engines, and weight of the
cars, only relatively short trains could be pulled. This troublesome material would in later years, be the
bane of collectors due to metallurgical instabilities, which could have been
avoided. The freight and
passenger cars had the same automatic couplers used on the older style O gauge
cars that year. This enabled much
more prototypical mixed trains to be run.
And, it eliminated the need for otherwise duplicate tenders with
different couplers. Spare tenders
were not offered in the previous catalogs.
I’m assuming that special orders were happily accommodated in those
sales-anemic days.
Two
steam engines were offered. One
was of the New York Central’s great “Hudson” (4-6-4 wheel
configuration). The other was an even larger one of the “Northern” type,
which Flyer erroneously named for even more massive steamers then running on
the Union Pacific. All of these
engines and cars were offered as fully manufactured and as kits.
The
next catalog (1940) significantly
augmented the selection of 3/16s trains and their accessories.
Less costly 3/16 tinplate (steel plated with tin to retard rusting, and
then painted) cars were introduced. Another
engine with a diecast tender (with Pennsylvania RR markings) debuted.
Smaller, lower cost diecast engines with cheaper tinplate tenders were
added to the line. Very few of the “Chicago Flyer" items remained.

In the next (1941) catalog, none of the Chicago
–originated products were left in the line.
Yet another high end diecast engine / tender was added (the Nickel
Plate 0-8-0 switcher a.k.a. “yard goat”. This is the rarest of this genre.
Of the few shipped and sold, all seem to be afflicted with severe “metal
rot”. Due to impurities in the
cast metal used in toys, models and other consumer products of the time, such
pieces crack, crumble & warp.
(a pathetically decayed 574)
Resultantly they started to decay just a few years after they were made. Another innovative and costly development was the chugging tender. These contained motors that drove pistons that compressed air in a manner whose resulting sound resembled the chuffing of steam engine. This development evolved into the smoking engines introduced in 1946.
the 1942 catalog cover difference
By July 1942, wartime priorities mandated that many consumer products no longer be manufactured. These included automobiles, heavy appliances, radios, and of course, toy and model trains. Companies such as Gilbert and Lionel, as did many (if not most) other consumer companies started producing products only for military and government use.
letter
to a stymied dealer:
civilians still had to make their livelihoods
wartime
patriotism for kids, 1944
cultivating interest in trains
for when manufacturing will resume
Except for a cardboard cutout train set offered by Lionel in 1943, neither company produced any trains until late 1945. By mid-August, 1945 it was expected that the war would end relatively soon. Managers of manufacturing companies began to undertake converting back to peacetime products and services. Japan surrendered on September 2, 1945 (VJ Day). In a normal year, toys would have been starting to ship to the distributors shortly afterwards. They weren’t yet able to resume fully manufacturing consumer . As I presume all manufacturers had done during the hiatus Gilbert planned had been planning their post war products. It used the interim time to significantly change and improve them. Using some left over components, Flyer was able to resume shipping of a few types of the tinplate cars and at least one low priced engine (the #565 4-4-2 wheeled “Atlantic”).
As of May, 2005 I have not yet found documents generated by Gilbert, its distributors and or it dealers that specifically cite what rolling stock (as sets or individual pieces) was offered during this transitional period. An intriguing specimen that's in my collection is a chugging tender (#563-C) for the 3 rail Hudson. All of the components are self-evidently correct for pre-1943 production EXCEPT for the shell. It has the top hole and front cutout for the debut version of the smoking tender which was only made for the S gauge Hudson #322. It should seem logical to deduce that someone simply installed a post war shell on a 3 rail tender. BUT the shell is ink-stamped 563-C: why does it have milled details (the top and front holes) that are unique to the S gauge 322 locomotive and tender? One possibility is that they had left over O gauge shells which they modified for use with the new S gauge smoking mechanism. We know that they used left over diecast 508 Virginian shells for the earliest 632 counterparts and once exhausted, then made them out of plastic, so this is a plausible explanation. Another possibility is that the tender was assembled AFTER S gauge production had started, using whatever older and newer components were on hand. If this deduction is correct, then was it made as a single piece, or part of a set?
a post-war 563C?
1946:

the first AF postwar catalog
introducing the new much more realistic 2 rail 3/16's scale trains
but nowhere in it is the gauge referred to as "S"...
The big news was the evolution of the
3/16s (1:64) scale from 3 rail into
the much more realistic 2 rail. The
new format was designated “S” gauge. The
engines were retooled accordingly for the necessary mechanical and electrical
changes. Most of the cars were made
of plastic rather than of heavy diecast metal, so much longer trains could be
run. Lionel stayed with their 3
rail O gauge format. Both companies
added simulated smoke to their steamers, and significant incompatibilities
characterized their competition until the traditional toy / model train market
in the U.S. collapsed in the early 1960’s.
The ’46 catalog also featured the revived HO line, whose cars also were offered in plastic.
Unlike the larger gauge cars, for the next few years at least, the
couplers were the same as those on the prewar cars, so
HO trains comprised of engines and cars from before and after the
manufacturing hiatus could be run together.
Because of these factors, Flyer’s 3 rail
predecessors to “S” (and their accessories)
are rare as compared to comparably priced Lionel products:
-
very short lived duration of the 3 rail predecessor to “S”, attrition
due to wear, loss and metal fatigue (metal rot”)
Pseudo - original pieces can be created
by using unmodified original parts and assemblies.
However, even a “complete” collection (including known variations)
would
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